Automotive LED Headlight Harness 12V 40A Dual Relay 280W PVC Insulation

100 sets
MOQ
12 USD -50 USD
Price
Automotive LED Headlight Harness 12V 40A Dual Relay 280W PVC Insulation
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Features
Specifications
Conductor Material: Oxygen-free Copper
Application: Car Headlights
Insulation Material: PVC
Color: Black
Rated Voltage: 280V
Warranty: Three-year Warranty
Personalized Services: Supports OEM Or ODM Services
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Automotive headlight wiring kit

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dual relay LED headlight harness

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280W LED Headlight Harness

Basic Infomation
Place of Origin: Shenzhen, Guangdong, China
Brand Name: kenhon
Certification: UL,CE certification
Model Number: Automotive Headlight LED Wiring Harness
Payment & Shipping Terms
Packaging Details: 10*10*10
Delivery Time: 7-15 days
Payment Terms: L/C,D/A,D/P,T/T
Supply Ability: Can produce 10 million sets of wire harnesses annually
Product Description
Automotive Headlight LED Wiring Harness 12V 40A Dual Relay 280W
This premium wiring harness assembly kit delivers stable power and precise control for automotive LED headlights, taillights, and auxiliary lighting systems. Engineered with pure copper conductors and professional-grade components for reliable performance in demanding automotive applications.
Product Overview
The High-Performance LED Headlight Wiring Harness is engineered to deliver stable power and precise control for automotive LED headlights, taillights, and auxiliary lighting systems. Designed to meet stringent automotive safety standards (SAE J1772, ISO 19642), this harness integrates high-purity copper conductors, flame-retardant insulation, and IP67/IP68-rated seals, ensuring reliability in extreme temperatures (-40°C to +125°C) and harsh environments.
Key Specifications
Voltage Rating 12V DC
Current Capacity 40A Maximum
Power Rating 280W
Conductor Material Pure Oxygen-Free Copper (OFC)
Insulation PVC Flame-Retardant
Temperature Range -40°C to +125°C (-40°F to +257°F)
Superior Electrical Performance
  • High-Conductivity Conductors: 99.99% pure oxygen-free copper minimizes resistive losses and supports up to 15A continuous current for high-power LEDs
  • Advanced Insulation: UL94-V0 flame-retardant PVC or low-smoke halogen-free materials resistant to abrasion, oils, and UV exposure
  • Extended Temperature Range: Reliable operation from -40°C to +125°C with thermal stability for engine compartments and extreme climates
Durability & Safety Features
  • Waterproof Construction: IP67/IP68-rated seals tested at 2m submersion for 48 hours
  • Vibration Resistance: Reinforced nylon PA66+GF housing withstands 15G vibration loads
  • EMI Protection: Braided copper shielding reduces electromagnetic interference by >60dB
  • Overload Protection: Integrated fuses and thermal cutoffs prevent overheating during short circuits
Modular & Customizable Design
  • Multiple Connector Options: Supports 2-12-pin configurations compatible with BMW, Mercedes-Benz, Toyota and other major brands
  • Cable Compatibility: AWG 16-24 cables with pre-attached or field-wiring installation options
  • Smart Integration: Optional PWM controllers for dimming, CAN bus communication, and OBD-II diagnostics
Certifications & Compliance: CE, RoHS, UL, IECEx, and ATEX certified for global safety compliance. REACH-compliant and halogen-free materials for eco-friendly applications.
Functional Advantages
  • Adaptive Lighting Control: Enables dynamic beam patterns including cornering lights and pedestrian alerts
  • Optimized Performance: Low voltage drop (<3%) at maximum current maintains consistent LED brightness
  • Professional Integration: Ideal for both OEM installations and aftermarket upgrades
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Get in touch with us
Contact Person : vita
Tel : 8613652366894
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