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Copper Fuse Box Wiring Harness Automotive Power Cable Direct Wire 500v

100 sets
MOQ
0.5 USD -5 USD
Price
Copper Fuse Box Wiring Harness Automotive Power Cable Direct Wire 500v
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Features
Specifications
Conductor Material: Copper Wire
Application: Car
Insulation Material: PVC
Color: Red And Black
Rated Voltage: 500v
Warranty: 2-year Warranty
Personalized Services: Customized Line Length
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Basic Infomation
Place of Origin: Shenzhen, Guangdong, China
Brand Name: kenhon
Certification: UL,CE certification
Model Number: Fuse box wiring harness
Payment & Shipping Terms
Packaging Details: 10*10*10
Delivery Time: 7-15 days
Payment Terms: L/C,D/P,T/T
Supply Ability: Can produce 10 million sets of wire harnesses annually
Product Description
Product Overview
This advanced fuse box wiring harness is engineered for automotive, marine, and industrial applications, offering robust electrical protection and seamless connectivity. Designed to replace or upgrade factory-installed systems, it ensures stable power distribution, overload protection, and compliance with global safety standards. The modular design supports customization for diverse vehicle architectures, from compact cars to heavy-duty trucks.
Key Features
Premium Materials & Construction
  • High-temperature insulation with PA66+30%GF flame-retardant housing (UL94 V-2 certified) withstands -40°C to +150°C
  • Military-grade connectors with IP67-rated waterproof terminals (Molex, JST, Tyco) featuring ±0.1mm crimping precision and 10,000+ mating cycles
  • Heavy-duty 10AWG-14AWG copper conductors (0.5-3.5mm²) with 60% lower resistance than standard wires, minimizing heat generation
Enhanced Safety & Performance
  • Integrated circuit breakers (100A-500A) and PPTC devices for automatic reset, preventing short circuits and thermal damage
  • EMI shielding with aluminum foil and braided copper (attenuation >85dB) ensures compatibility with EV/HEV systems
  • Quick-install design with pre-terminated ends and color-coded terminals reduces installation time by 50%
Smart Integration
  • Real-time monitoring with embedded sensors tracking voltage, current, and temperature, sending alerts to vehicle's ECU
  • Plug-and-play compatibility supporting 5-15 fuse circuits and relay modules, adaptable to H4, H13, and custom sockets
Technical Specifications
Fuse Capacity 5-15 fuses (10A-30A per circuit)
Voltage Range 12V/24V DC (upgradable to 72V for EVs)
Temperature Range -40°C to +150°C (short-term surge: 200°C)
Conductor Resistance ≤0.08Ω/m (20°C)
Certifications UL 444, ISO 9001, RoHS, QS9000
Length Options 0.5-3m (customizable with 10cm increments)
Competitive Advantages
  • Cost efficiency: Optimized production via AI-driven material allocation reduces waste by 18%, lowering BOM costs by 12%
  • Rapid prototyping: 7-day lead time for custom configurations (color, length, terminal types)
  • Aftermarket support: 98% compatibility with 2010-2025 vehicles, including Tesla, Ford F-150, and Toyota Tacoma
  • Global logistics: Stocked in US, EU, and APAC warehouses for 24-hour dispatch
Application Scenarios
OEM Vehicles: Pre-installed in EVs like BYD Han EV and BMW iX for adaptive fuse management
Aftermarket Upgrades: Converts halogen headlights to LED on trucks, SUVs, and classics (e.g., Jeep Wrangler)
Extreme Environments: Operates reliably in desert heat (50°C ambient) or Arctic cold (-30°C)
Retrofit Projects: Seamless integration with CAN bus systems for autonomous driving features
Tag:

Automotive Power Cable

Fuse Box Harness

Car Fuse Box Wiring

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Contact Person : vita
Tel : 8613652366894
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Building 15, Bilang Science and Technology Park, Zhoujia Avenue, Guangming District, Shenzhen, Guangdong Province
vita@jianhong365.com
8613652366894
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